How a tabletop robot may revolutionize physical therapy delivery

a man and a woman in a robotics lab

A longstanding problem with stroke patients left with restricted functioning of their hands is that many miss their physical therapy appointments, slowing their already incremental recovery pace.

Habib Rahman, Richard and Joanne Grigg Professor and mechanical engineering chair, is working on a platform that dramatically reimagines how physical therapy is delivered, improving convenience and results for patients.

Rahman, whose lab has been developing a portable, assistive robotic arm, the iTbot, is now taking the research to the next level by putting the assistive arm at the center of a system that therapists can use to assess and treat patients when they are not in the same location.

With the platform that Rahman is building, patients’ physical abilities are evaluated on their home-based robotic arm, providing all the information that clinic-based equipment can offer.

Their performance data is streamed in real-time and appears on the physical therapist’s computer screen. But it’s more than just a dashboard.

“We are essentially creating a digital twin of the patient’s evaluation – a virtual model of the physical robotic arm as the patient uses it appears on the therapist’s screen,” Rahman said. “All the data the robotic arm collects in the real environment you can see on the digital twin.”

The concept of the smart robotic arm developed at UWM’s College of Engineering & Applied Science is visible here. The user grips the arm and moves it to follow the lines of the shape on the screen at left. Sensors on his upper arm and shoulder provide the muscle activation data that is fed into the digital twin so that the therapist has all the physical information needed to deliver treatment. (Video courtesy of Professor Habib Rahman’s lab.)
 

Games make it work

Patients play computer- or tablet-based games designed with input from therapists. These games will push the home user to build muscle strength and a greater range of motion by moving the arm’s handle with their impaired hand.

In one game, for example, the patient sees an array of closely spaced balls and uses the robotic arm to touch each one in succession. Once they can do that, the balls appearing on the screen are spaced out wider, so the reach is further.

The games approach makes it more appealing for patients to complete their therapy. Patients often have trouble sticking with their exercises if they don’t feel like they’re progressing.

“They are improving in clinical visits, but they may not perceive it,” Rahman said. “When they see their game scores go up however, that gives them more satisfying proof. They can see that progress when they get to the next game level.”

Benefits for the therapist too

Therapists, meanwhile, have complete control of the robotic arms, remotely calibrating or adjusting it in response to the patient’s abilities, said Inga Wang, UWM professor, occupational therapy, science & technology, who partnered with Rahman to test the platform with patients.

With VR/AR goggles and an internet connection, a remote therapist can even see actual interaction between the patient and their robotic arm in the patient’s environment.

In traditional clinic setting, the robotic arm benefits the therapist as much as the patient by reducing their physical strain and automating repetitive exercises so that patients’ time is spent more efficiently.

“This kind of technological innovation is needed,” Wang said, “because one-third of physical and occupational therapists themselves experience musculoskeletal injuries due to the physical demands of conventional therapy.”

A graduate student uses the robotic arm for therapy treatment (right) while the data the arm is collecting in real time shows up on the digital twin on the therapist’s screen (at left). Although the photo shows them in the room together, the same setup works when the patient and the arm are in one location and the therapist and a computer are in a different location. (Video courtesy of Professor Habib Rahman’s lab.)

A closer look at what is happening

When a person experiences a stroke, the nerve damage that occurs prevents the patient’s muscles from receiving appropriate signals from the brain. The extent of debilitation varies. The purpose of rehabilitation therapy is to help the brain re-learn motor functions, Wang said.

The iTbot assistive robotic arm offers three distinct therapy modules.

  • With passive therapy, the device gently moves the participant’s limb without their own effort. This stretches muscles without pain and reinforces correct movement patterns.
  • Active-assisted therapy enables people to complete prescribed exercises with just enough support to gain full therapeutic benefits.
  • Resistive exercise therapy involves the same tasks as active-assisted therapy but adds varying resistance levels to challenge the user further and build endurance.

Competitive grant funding

To fund this work, Rahman was awarded a one-year Switzer Research Distinguished Fellowship Grant from the National Institute on Disability and Rehabilitation Research, part of the National Institutes of Health.

The fellowship’s goal is to support development of technology that can improve rehabilitation or foster independent living for people with disabilities.

Rahman wanted to answer these critical questions in the research project:

  • Can the system offer passive, active-assisted and resistive therapy, as effectively as in-office-delivered therapy?
  • Can the system cost the same or less than traditional therapy?

While those questions require further research, Rahman and his lab have observed potential for the system to achieve both aims. They are solving all the technical hurdles encountered by patients who are testing the system and making improvements based on their feedback.

While the project is specifically focused on hand functioning, the lab is validating the system’s proof of concept.

“Because the robotic arm is portable, we’ve created a framework that could be adapted to deliver other kinds of therapy too,” he said. “For example, if someone with a leg fracture is immobile in the hospital, that person could receive therapy by bringing in the arm – even if the therapist is somewhere else.”

Donor Spotlight: Alan D. Kulwicki Donor Advised Fund backs engineering research and students

Alan Kulwicki with race car

For the third year in a row, the Alan D. Kulwicki  Donor Advised Fund (DAF) provided $45,000 to fund two faculty fellowships, one awarded to  Ryo Amano, professor, mechanical engineering, and another yet to be announced. These one-year fellowships support the growth of some of the college’s key research areas.

The alumni group also provided $12,000 in support of student stipends needed to operate the college’s popular Makerspace.

“Alan Kulwicki was known for his contributions to the automotive field and motorsports,” said Jan Beatty-Hendley, chair of the fund’s advisory committee. “Supporting engineering and applied sciences aligns with his legacy and commitment to innovation and education in these areas.

“The Makerspace stipend specifically helps alleviate financial burdens and allows students to focus on learning, skill development, creativity, and experimental projects. Continued support from the fund signifies a dedication to these values and the importance of engineering.”

If you are interested in financially supporting the college, please go online. If you’d like to discuss a major gift or an estate gift, contact Jean Opitz at opitz@uwm.edu.

Professional organizations recognize Rohatgi’s achievements

Pradeep Rohatgi has been chosen as co-recipient of the TMS/AIME Honorary Membership Award for 2025, presented to members who have outstanding service or made distinguished scientific or engineering achievement in the fields embracing the activities of AIME and its member societies.

TMS is a professional organization for scientists and engineers in the minerals, metals, and materials fields. The American Institute of Mining, Metallurgical, and Petroleum Engineers (AIME) is the parent organization of TMS, and funds many of TMS’s programs.

Honorary Membership Award is considered a “pinnacle award,” said TMS Executive Director James J. Robinson.

Rohatgi will receive the award March 26, in Las Vegas, Nevada, during the TMS 2025 Annual Meeting & Exhibition.

College alumni are among the winners of the Alumni Association Awards for 2025

Two alumni from the college are among the 12 being recognized at the UWM Alumni Association 2025 Alumni Awards. The celebration will take place Friday, Feb. 21, 2025, at the Pfister Hotel.

Schreiner (left) and Spiewek

Graduates of the college being honored include:

Exemplary Alumni Service Award
Richard Schreiner ’82 MS Computer Science
Retired, Johnson Controls 

Graduate of the Last Decade (GOLD) Award
Daniel Spiewak ’12 BS Computer Science
Nvidia

Alum makes a gift to augment the college’s Kulwicki scholarships

Four men looking at the camera, two on each side of a giant check.

Louis Goss (’12 BS Mechanical Engineering), a stock car racer and co-owner of a Late Moderns racing team based in Green Bay, presented a check to Dean Brett Peters for nearly $4,300 that he and business partner Mike Hubbard raised during the past racing season.

The gift honors the legacy of Wisconsin racer and UWM alum Alan Kulwicki (’77 BS Mechanical Engineering) and augments the Alan Kulwicki Memorial Scholarship fund, which supports a UWM undergraduate in that discipline.

Goss was a recipient of the Kulwicki scholarship when he attended UWM and said he wanted to pay it forward. The ceremony included Habib Rahman, professor and chair, mechanical engineering.

Goss plans to post the picture of the presentation on his social media pages, Facebook and X (@lougossracing), along with a QR code so that others can give to the fund online.

Kulwicki applied his UWM degree to his skill in race car driving to achieve success on the track. He was on the cutting edge of an increasing emphasis on technology in the sport. Despite his death in a plane crash in 1993, Kulwicki’s legacy lives on. He was inducted into the NASCAR Hall of Fame in 2019.

Milwaukee Business Journal quotes two from college on manufacturing workforce

The Milwaukee Business Journal interviewed Andy Graettinger, associate dean for research, about the workforce challenges facing the manufacturing sector as large numbers of traditional manufacturing workers retire. The story also quoted Aderiano de Silva, an adjunct instructor in industrial & manufacturing engineering who also works as a principal engineer at Rockwell Automation.

The story is accessible behind a paywall for subscribers only [https://www.bizjournals.com/milwaukee/news/subscribers/ and click on the digital edition on the left]. The highlights are below.

  • The Wisconsin Department of Workforce Development says the Milwaukee area has lagged in manufacturing employment in the past but is now poised for a rebound. However, industry faces the challenge of finding enough trained workers to replace those retiring.
  • UWM’s Connected Systems Institute is one of several collaborations between industry and universities addressing this.
  • Graettinger said UWM is in a position of leading the area on teaching advanced manufacturing, in which new technology will add jobs if workers have more skills.
  • Da Silva added that many manufacturers put new graduates through additional training.
  • By working with universities, Graettinger said, industry can get a preview of student talent and indicate their needs.

Tabatabai interviewed by two magazines about the final report on Arecibo’s demise

aerial view of the Arecibo Telescope

Habib Tabatabai, professor, civil & environmental engineering, was quoted in two national magazines about what ultimately caused the collapse of the famed Arecibo Telescope in Puerto Rico.

The giant telescope collapsed in December of 2020, after the platform suspended by cables above the telescope fell into the 1,000-foot-wide dish.

Tabatabai was a member of the committee appointed by The National Academies of Sciences, Engineering and Medicine to examine previous investigations and issue a final report. That committee uncovered a question not previously addressed. “When we looked at the patterns of cable pullouts,” Tabatabai told Sky & Telescope, “there were several factors that said, ‘something else must be at work here.’”

The committee made its presentation to the U.S. Congress on Nov. 13.

Read about it in Astronomy and Sky & Telescope.

College’s water researchers attain WEP funding for the coming year

Faculty in the college have received new funding from the Water Equipment and Policy Center (WEP) for 2025. The center awarded a total of $333,000 to five UWM research projects, in addition to three projects from Marquette University.

WEP is a university-industry research collaboration, developing industry solutions through research at both UWM and Marquette. Backed by the National Science Foundation, WEP focuses on creating new sensors and devices, novel materials, and innovative systems to help the world manage its stressed water resources.

Clockwise from top left: Musinski, Niu, Salowitz and Wang

Ten faculty members in the college are involved with the center. WEP’s industry advisory board selected these UWM projects:

  • William Musinski, $49,994
    “Accurate Modeling of Long-Term Corrosion and Cracking in Brass Alloys”
  • Junjie Niu (two projects), $88,965
    “Designing an electrochemical sensor for PFAS detection in water (Year 2),”
    and $50,000
    “Greatly improved PFAS treatment by using a carbon-dot filter”
  • Nathan Salowitz, $94,774
    “Embedded Ultrasonic Inspection of Water-Filled Equipment (Year 3)”
  • Yin Wang, $50,000
    “Development of dual-media filters to remove the challenging nano-particulate lead from drinking water.” Wang’s team includes Xiaoli Ma, associate professor, materials science & engineering, and Shangping Xu, UWM associate professor, geosciences.

Tabatabai helped evaluate a mystery around collapse of the Arecibo Telescope

man's face with a mask

The famed Arecibo Telescope in Puerto Rico collapsed on Dec. 1, 2020, when the 900-ton equipment platform suspended above the 1,000-foot diameter telescope dish crashed through the dish.

The National Academies of Sciences, Engineering and Medicine formed a committee to review the collapse and three earlier investigative reports and to issue a final verdict on the contributing factors and probable causes of the failure.

Habib Tabatabai, professor of civil engineering and an expert on structural cables and cable-supported bridges, served as a member of the committee, which published its final report on Oct. 24 and presented it to the U.S. Congress on Nov. 13.

This committee attempted to answer a question not addressed in the other inquiries: Why did multiple cable failures occur at Arecibo when no records exist of this specific type of failure (cables pulling out from their sockets) occurring anywhere else in the long history of these structural cables?

aerial view of the Arecibo Telescope
The giant Arecibo Telescope before its collapse

A suspended platform

The telescope’s platform was suspended with steel cables from three towers located around the dish. All cables terminated in “spelter” sockets at their ends. The spelter sockets were filled with molten zinc during manufacturing to surround the individual wires and secure the cables at their ends.

The visual inspections of cables in 2018 and 2019 had indicated that some of the cables had pulled out of their end sockets to varying degrees following the 2017 Hurricane Maria. The earlier investigative reports and the National Academies’ also reported that “creep” of zinc in the cable sockets was a major contributor to the cable pullout and subsequent collapse.

“Creep” is the long-term deformation of materials under sustained stress.

But what exactly caused the excessive creep of zinc?

“Zinc-filled spelter sockets have been used for decades in a variety of industries,” Tabatabai said. “This type of failure of zinc-filled spelter sockets has not been reported anywhere else despite its widespread use.”

Previous investigations also noted that the patterns of cable pull-outs were not uniform. They varied at different locations.

A pivotal moment in the telescope’s history

In 1997, new (auxiliary) cables were added to the structure to accommodate the installation of new components, including a high-energy radar transmitter.

The first cable to fail in 2020, however, was one of the newer cables, followed by failures of older, original cables.

The committee carefully examined the observed failure patterns and concluded that the most plausible explanation is that “low-current, long-term electroplasticity” contributed to the excessive creep of zinc within the sockets.

An important feature of the Arecibo Telescope was that it emitted powerful electromagnetic waves, which generate electrical currents in metals, such as steel cables.

Studying low-current electroplasticity

Electroplasticity can result in a softening effect when very high electrical currents flow through a metal, like zinc, over a short period of time. Tabatabai said it is conceivable that exposing the zinc to low-level electrical currents over a long period of time (decades) could also result in a softening effect.

However, this has not been experimentally evaluated in the past.

Because of his experience working on the Arecibo report, Tabatabai plans to test the concept of low-current electroplasticity of pure zinc in the UWM Structural Engineering Laboratory.

“Typically, electroplasticity has been associated with very high currents over a short period of time,” he added. “We are going to examine the effects of low currents over a much longer period of time.”

Two alums awarded funding from the UWM Research Foundation to support their startups

two individual headshots of men. One in a gray shirt, the other in a plaid shirt

Two engineering alums have received Bridge Grant funding from the UWM Research Foundation to support the early stages of their startups and attract further investment.

The Bridge Grant Program invests in new companies of UWM faculty, staff and students who have licensed intellectual property through the Research Foundation. The foundation has awarded a total of $450,000 in Bridge Grants to 12 startups since 2021.

The first 10 startups to receive the funding have collectively attracted an additional $15.5 million in grants and investments to date.

The funding is made possible by the Wisconsin Economic Development Corporation and donors who matched the funds, including Bader Philanthropies, Clarios, Dennis and Sue Webb, and members of the UWMRF board of directors. The two latest winners are:

Fluid Flow Experiences LLC

Founder Tom Hansen (’91 BS computer science, ’21 PhD freshwater sciences) is a programmer/analyst and researcher at the UWM School of Freshwater Sciences, who has developed a deeply interactive and scientifically accurate fluid flow simulation.

Called the Immersive Fluid Flow Experience, his display consists of a computer-simulated fluid flow model projected on a large wall or screen. As people move in front of the colored screen, they cast shadows on the projection.

A webcam detects the shadows and adds visual fluid responses around them, creating a complex and colorful series of spinning vortexes and eddy currents on the projected screen. The product is currently on the market for museum installations.

Hansen will use the grant to conduct further customer discovery and create marketing materials to explore both temporary and permanent installations.

PerryMedical LLC

William Perry (’23 BS biomedical engineering) is the primary inventor of a new design for a bariatric lift aid. Perry began creating the device as part of a senior capstone team. The product helps EMTs, nurses, and home caregivers move obese patients out of their beds.

One quarter of EMTs suffer a serious back injury within the first five years of their careers. Moving bariatric patients fuels many EMT injuries even though the volume of these calls is low.

With the bridge grant, the team will work on creating and testing a prototype and obtaining early feedback from a local ambulance company.