Brass Surface Alloying and Surface Compositing

Engineering & Applied Science (College of) / Materials Science & Engineering

Project Description

This project works to create a practical, low-cost method for strengthening brass against corrosion in treated water systems. The approach uses a casting process where a thin layer of metal powder slurry is applied to selected mold surfaces before the molten brass is poured. As the metal solidifies, the coating bonds with the base material, producing a harder, more corrosion-resistant surface. After casting, the pieces are examined through standard metallurgical techniques and corrosion tests to study their structure, composition, and long-term durability. Trials in both laboratory and foundry settings help confirm that the method can be scaled for industrial use at a competitive cost.

Tasks and Responsibilites

Responsibilities include preparing and coating molds with metal powder slurries, assisting in casting trials, and producing samples for evaluation. The student will help with metallographic preparation, corrosion testing, and leaching studies, along with data collection and analysis. Additional duties include using microscopy and other characterization methods to assess sample quality, contributing to technical reports, and supporting process refinement to align with both laboratory and industrial practices.

Desired Qualifications

None listed.