Rubber Extrusion Technology

Learn applicable basic information on all aspects of the rubber extrusion process. Build a knowledge base that encompasses products ranging from intricate profile extrusions to tires, using compositions ranging from a single thermoplastic elastomer to multiple dense and cellular compounds coextruded with carriers and reinforcements.

This course can be applied to the Elastomer Technology Certificate.

Instructors

John Dick

John Dick

John Dick has more than 39 years of experience in the rubber industry. He was with BF Goodrich and later Uniroyal Goodrich Tire Co. as a section manager and development scientist in R&D until 1991, when he joined Monsanto’s Rubber ... read more

James Stevenson

James Stevenson

Jim Stevenson has more than 35 years of experience in processing rubber and plastics. His work on rubber extrusion includes extruder operation, die design, feeding and takeaway operations, instrumentation and process control. He has experience with equipment ranging from 2-inch ... read more

Who Should Attend

Materials and process engineers, die designers, quality control personnel, supervisors and managers responsible for these rubber extrusion functions.

Benefits and Learning Outcomes

  • Understand compound ingredients, characterization and processing
  • Become familiar with equipment for pumping, shaping, curing and monitoring
  • Learn various methods related to process variation and control

Course Outline/Topics

Elastomer Properties

  • Chemical Structure
  • Molecular Weight/Distribution
  • Morphology and Crystallinity
  • Viscosity (Flow)
  • Elasticity (Swell)
  • Scorch
  • Laboratory Tests for Extrudability
  • Mooney Viscometer
  • Processability Testers
  • Standard Dies (Garvey)
  • State of Cure Tests
  • Compound Ingredients
  • Elastomers
  • Fillers
  • Plasticizers and Process Aids
  • Cure Systems/Nitrosamines
  • Processing and Compounding
  • EPDM
  • Polychloroprene (Neoprene)
  • SBR/BR
  • Nitrile Rubber
  • Chlorosulfonated Polyethylene
  • Silicone Rubber
  • Fluoroelastomers
  •  

    PUMPING EQUIPMENT

    Screw Extruder

  • Types (Hot/Cold Feed)
  • Barrels and Screws
  • Vented Extruders
  • Continuous Mixers/Twin Screw Extruders
  • Feed Devices
  • Ram (Preform) Extruders

    Auxiliary Devices

  • Shear Head
  • Cavity Transfer Mixer
  • Gear Pump
  • Drives and Transmission

    Temperature Control

     

    SHAPING EQUIPMENT

    Heads

  • Inline Heads
  • Crossheads
  • Tire Heads
  • Breaker Plates
  • Screen Changers
  • Dies
  • Types and Design Criteria
  • Flow
  • Drawdown
  • Sheet Dies, Profile Dies
  • Design Computations
  • Die Relief Strategies
  • Finite Element SimulationDOWNSTREAM EQUIPMENT

    Continuous Cure (Low Pressure)

    Batch Cure

    Hose Manufacture

     

    INSTRUMENTATION

    Instrumented Extrusion Line

    Temperature Sensors

    Pressure Sensors

    Dimension Sensors

    Weight and Area Sensors

    Property Sensors

     

    OPERATIONS

    Extruder Dynamics

  • Flow in Screw Pumps
  • Operating Curves
  • Extrudate Temperature
  • Conveyor Operation
  • Extrudate Contraction
  • Extrudate Curvature
  • Productivity and Quality
  • Optimum Conditions
  • Feed Strip Geometry
  • Feed Mill Operation
  • Adjustments on Pin Barrels
  • Screw and Barrel Wear
  • Starved Operation
  • Die Drool
  • Process Variation and Control
  • Statistical Process Control
  • Feedback Control
  • Size Control
  • Shape Control
  • Online Measurement Guide
  • Commercial Controls
  •  

    ADVANCED TECHNOLOGIES

    Changing Extrudate Shape

    Switching Feed Streams

    Directed Flow Technology

  • Rapid Die Change
  • Dimensional Control
  • Multiextruder Control

    Low Resistance Dies

     

    TROUBLESHOOTING

    Product Geometry

    Extruder Operation

    Compound

All sessions are Face-to-Face unless otherwise noted.

Date: Tue-Thu, May 12-14, 2020

Time: 8am-4:30pm

Location: UWM School of Continuing Education

Instructors:
John Dick
James Stevenson

Fee:

$1,390 by Thu., Mar. 12, 2020.
$1,490 after Thu., Mar. 12, 2020.

CEUs: 2.0, PDHs: 20

Enrollment Limit: 40

Program Number: 4830-12317

Note: Day 3 class ends at noon; no lunch on day 3.

Registration Deadline: Tue., May 12, 2020

Register Now

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