Realizing Physics-based Digital Twin

Connected Systems Institute manufacturing test bed equipment

Target Objective

  • Research on Digital-twin technology to enable pathway towards implementation of industry 4.0 standards as enterprise solution and bridges the gaps of industry need and academic research.
  • Development of a digital twin of the MagneMotion system with the use of ANSYS Twin Builder and PTC ThingWorx for predicting low-frequency electromagnetic/thermal behavior of the system.
  • Investigating applications of digital twin technology in the market from a business decision making point of view.

Project Details

Task IDTask DescriptionDeliverable
T-1.1Learning and integrating Test Bed’s hardware control and software emulation environmentsPractical Guide to using Emulate3D digital twin and Test Bed emulation/simulation engine for faculty/students
T-1.2Porting ANSYS Digital Twin Builder platform onto the Test BedPractical Guide to using ANSYS Digital Builder platform with CSI MagneMotion Test Bed
T-2.1Business case discovery for digital twin-driven decision makingA set of business cases / business models informed by I-Corps customer discovery
T-2.2Deep dive in developing a business case from an organizational decision-making point of viewA business case concept
T-3.1Conceptualization of the physics-based digital twin of a Test Bed sub-system for the selected business case (T-2.2)ANSYS digital twin coupled with the Emulate 3D
T-3.2Design and develop a human-machine interface for the digital twinEmulate3D/ANSYS HMIs
T-4.1Dissemination of project outcomesFinal report, conference-, journal publications and industry/federal grant proposal(s)

Target Outcomes

  • Digital Twin of the RA MagneMover system demonstration
  • Methodology of digital twin design and implementation
  • Busines model and case study from first-hand market research
  • The associated team members will serve as a talent pool to translate industry level knowledge to academic training courses.
  • The acquired knowledge and learning from this project will serve as base for future graduate students to carry out research in Industry 4.0 platform.

Project Team

Dr. Ilya Avdeev (Primary Investigator), Director of Innovation and Kellner Entrepreneurship Fellow, Lubar Entrepreneurship Center, Associate Professor of Mechanical Engineering, Director of the Advanced Manufacturing & Design Laboratory

Dr. Nathaniel Stern, Professor, UWM CEAS/PSOA

Dr. Romila Singh, Associate Professor, UWM Lubar School of Business

Abed Shafie, Graduate Student, UWM Mechanical Engineering

Ming Chen, Graduate Student, UWM Mechanical Engineering

Primary Investigator Biography

Ilya Avdeev

Dr. Ilya Avdeev

Associate Professor
Mechanical Engineering
Founder and Director, Advanced Manufacturing and Design Laboratory
Co-Founder and Executive Director: UWM Student Startup Challenge
Director (PI), NSF/RET Site: Milwaukee Regional Energy Education Initiative

Education:
Ph.D. in Mechanical Engineering, University of Pittsburgh, 2003
M.S. in Mechanical Engineering, St. Petersburg State Technical University, Russia, 1999
B.S. in Mechanical Engineering, St. Petersburg State Technical University, Russia, 1997

Research Focus:
Advanced modeling techniques for solving multiphysics problems.
Reduced-order and real-time coupled-field simulations.
Advanced manufacturing and design.
Energy storage systems.
Technology innovation and entrepreneurship.

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